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Staff Mechanical Engineer

Company: Onto Innovation
Location: Milpitas
Posted on: August 2, 2022

Job Description:

Onto Innovation is a leader in process control, combining global scale with an expanded portfolio of leading-edge technologies that include: 3D metrology spanning the chip from nanometer-scale transistors to micron-level die-interconnects; macro defect inspection of wafers and packages; metal interconnect composition; factory analytics; and lithography for advanced semiconductor packaging. Our breadth of offerings across the entire semiconductor value chain helps our customers solve their most difficult yield, device performance, quality, and reliability issues. Onto Innovation strives to optimize customers' critical path of progress by making them smarter, faster and more efficient.
Job Summary & ResponsibilitiesOnto Innovation is seeking an experienced Mechanical Engineer with expertise in motion control to support the R&D team. Gearheads, makers, and hands on craftsmen with a high tech thinking cap desired. This is a great position for someone truly passionate about mechatronics and precision engineering. If you love Wayne Moore's book, "Foundations of Mechanical Accuracy" this job is for you. We are looking for the kind of engineer that plans for the manufacturing process, thinks about how the welder is going to get a torch down into that hard to reach corner, knows the appropriate machine tool his parts should be manufactured on and their capabilities, and understands when, and how to apply GD&T, but designs systems that tolerate applying it sparingly. Bonus points for disciples of Carroll Smith.
The engineer will be responsible for developing hardware and tooling concepts, performing detailed design calculations and analyses, performing detailed design of optical mounts, sub-micron precision adjustment, and positioning mechanisms, assembly, and test of prototype systems, and finalizing the design through product release for current and future metrology instruments. Depending on the size and scope of the project, this work may be done by the engineer alone, or by a small team of engineers and designers.
Qualifications

  • Candidates shall have the following attributes:
  • Mechanical Engineering degree
  • Highly proficient in 3D CAD modeling, SolidWorks preferred
  • Diligent and precise large assembly management practices a must
  • History of high level contribution to Machine Design
  • Understanding of the pros and cons of pure kinematic constraint, pseudo kinematic constraint, and elastic over constraint
    Control System experience
    • Testing: Demonstrated ability to measure frequency response plots and move and settle traces
    • Analysis: Demonstrated ability to model and design filters for control system servo loop, create models of frequency response and move and settle
    • Vibration measurement experience
    • Expertise using a spectrum analyzer, accelerometers, capacitive sensors, etc
    • Design for Manufacturability and Assembly
    • Understands how to make appropriate design decisions based on the limitations of various modern machining, welding and fabrication technologies
    • Thinks ahead and strategizes for tool access and fixturing needs for assembly
    • Candidates should have some of the following capabilities:
    • Knowledge of high precision manufacturing processes and capabilities, grinding lapping diamond turning etc.
      Sensor Selection
      • Capable of defining sensor requirements and selecting sensors
      • Experience working with vendors communicating and understanding requirements
      • Bearing selection
      • Capable of appropriately selecting bearings through understanding of Stiffness, load capacity, lifetime calculations, and how those affect system performance
      • Mechatronics or robotics experience
      • Capable of Motor sizing and selection
      • Capable of Encoder selection
      • FEA
      • Experienced in static structural, thermal structural, frequency response, random vibration simulations
      • Thermal
      • Can model basic lumped parameter analysis
      • Can perform motor temperature calculations
      • Capable of creating test plans and instrumenting and logging thermal tests
        Data acquisition
        • Experience programming data acquisition software or equipment such as Labview, Arduino, Rasperry Pi, etc
        • Capable of selecting and using required equipment for specific data acquisition tasks
        • Capable of defining Error budgets
        • Capable of performing Tolerance analysis of systems with many components
        • Experience designing static and flex cables
          Pneumatics
          • Experience designing with and selecting pneumatic actuators, solenoids, sensors, and fittings
          • Capable of pressure and vacuum calculations necessary for simple pneumatic circuits
          • Experienced in designing for ultra clean environments
          • Particle cleanliness
          • Airborne molecular contamination cleanliness
          • Experience doing basic data analysis and programming in Matlab or similar software
            Onto Innovation is committed to creating a diverse environment and is proud to be an equal-opportunity employer. We offer competitive salaries and a generous benefits package, including health/dental/vision/life/disability, PTO, 401K plan with employer match, and an Employee Stock Ownership Program (ESOP) along with health & wellness initiatives. We provide a collaborative working environment along with resources, and state-of-the-art tools & equipment to promote success; and a welcoming, inclusive corporate culture where individuals are recognized for their contributions.

Keywords: Onto Innovation, Milpitas , Staff Mechanical Engineer, Engineering , Milpitas, California

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